Diary of an Amateur Wheel Builder

Is it as difficult & expensive to build bicycle wheels as it's often made out to be? Let's find out... my goal is to build some LBS-quality wheels at or below mail order prices!

Monday, July 31, 2006

Why build my own wheels?

So why go to all the trouble of…

- Building my own wheels?
- Sourcing hard-to-find components?
- Making complex calculations to get the correct spoke length?
- Risking screwing it all up and wasting both time and money?

… when it’s possible to buy a “perfectly acceptable” pair of wheels from the discount mail order merchants that cost less than the sum of the component RRPs? And, moreover, why blog the process and in so doing risk associating myself with all the whining self-indulgent morons whom one usually finds in the blogosphere?

One question at a time. Why build them myself? Firstly, and paraphrasing Sir Robin Knox Johnston when asked why he sailed solo non-stop around the world: Because I bloody well want to. Secondly, because I reckon I can do it: cheaper than a pro build from a decent LBS; and to a better standard than the mail order shops.

I’ve owned a fair few bikes over the past twenty years or so, mostly hardtail mountain bikes and most of which I’ve built myself from scratch. The absence of any glaring cock-ups in that period means that I consider myself to be a competent amateur bike mechanic and, with the sole exception of servicing the insides of suspension components, I do all my own spanner work and always have done so (my forks get sent via http://www.cyclesurgery.com/ to http://www.tftunedshox.com/, in case you care!). Wheels are a logical extension to this, and a couple of years ago I toyed with building a pair with what I thought at the time were reasonable results (I’ll expand on this later). So I’m pretty sure I can do it.

With the exception of those two past trial runs, my wheels had come either with off the peg bikes, from discount mail order giants (http://www.merlincycles.co.uk/ and http://www.chainreactioncycles.co.uk/) or were odd wheels from a variety of LBSes (Richmond Cycles, Bike Plus and Cycle Surgery). It’s fair to say that my experience of these is mixed, ranging from the very good (Bike Plus & Cycle Surgery), to the okay (Merlin, Richmond Cycles, Chain Reaction) to the bloody awful (ALL the off the peg wheels and Chain Reaction again).

So the only really well built wheels have come from high quality LBSes, but this drives the cost up considerably over the build-it-down-to-a-price online merchants. I get the impression that these latter outfits have maybe one decent wheel-builder, several half-trained spanner monkeys and a huge order list. Therefore it’s pot luck as to the competency of the person who builds the wheels and no matter who does it the business model precludes any of them from spending sufficient time on the finer points of the build. The quality & consistency of the product suffers as a consequence. I’ll brook no discussion on this point and I don’t care what the paid-up sycophants in the cycling press say in their reviews! A glowing review by people whose wages are paid by your advertising expenditure isn’t worth the paper it’s printed on. By comparison and speaking relatively, I’ve got stacks of time on my hands and I only need to build a couple of pairs of wheels, and so my goal is to build some LBS-quality wheels at or below mail order prices!

And why blog the whole show? Simply because the definitive guide to wheel building has yet to be written. Not for a moment am I suggesting that I’ll be the one to write it, but I’ve read three separate guides (Brown, Musson & Schraner; Brandt is seemingly impossible to get hold of), all of which have significant shortcomings and all contradict one another to some extent. This means that I’m far from clear in my own mind as to the best method for building a wheel. I hope that by describing my experience and posing the questions that this raises in a blog format, and assuming that anyone actually reads all this, that I’ll get the answers I need and also that anyone else giving wheel building a bash can maybe join in and draw on my experiences. So don’t be afraid of having your say!

RESOURCES

Wheel Building Guides

Sheldon Brown’s guide to wheel building: sheldonbrown.com/wheelbuild.html
Roger Musson’s Wheelpro “A Practical Guide to Wheel Building”: www.wheelpro.co.uk/wheelbuilding/book.php
Gerd Schraner’s “The Art of Wheel Building”: http://www.amazon.co.uk/gp/product/0964983532/026-0875116-4044405?v=glance&n=266239&colid=5C0P61JFGJTJ&coliid=IXTECNVENASX1
Jobst Brandt’s “The Bicycle Wheel”: http://www.amazon.co.uk/gp/product/0960723668/026-0875116-4044405?v=glance&n=266239&v=glance


Spoke Length Calculators

Wheelpro: www.wheelpro.co.uk/spokecalc
DT Swiss: www.dtswiss.com/spokescalc/welcome.aspx?language=en
Damon Rinard’s Spocalc: damonrinard.com/spocalc.htm


Components - Hubs

Shimano: www.shimano.com
Hope: www.hopetechnology.com
Chris King: www.chrisking.com


Components - Rims

Mavic: www.mavic.com
Sun Ringle: www.sun-ringle.com


Components – Spokes & Nipples

DT Swiss: www.dtswiss.com
Sapim: www.sapim.be
Alpina: www.alpinaraggi.it


Tools

Park Tool: www.parktool.com
Minoura: www.minoura.co.jp
Buddy (Spokey) and Bicycle Research (nipple driver) don’t appear to be on the web.
Magnetic parts dish: Loads available on Ebay

Where to buy

Singletrack classifieds: www.singletrackworld.com
Ebay: www.ebay.co.uk
Auction Stealer Ebay sniper tool: www.uk.auctionstealer.com
Rose: www.rose.de Yes, they’re German! But they are BY FAR the cheapest and most reliable resource that I’ve found in Europe for DT spokes & nipples, even with international P&P charges added on. Shows how much UK retailers are ripping us off.

I also bought a couple of components in the sales from www.wiggle.co.uk and another UK retailer whom I refuse to endorse (take three guesses who, you won’t need all of them!), but I generally rely on the grey market and my own judgement. All the parts I bought for these two builds were new and unused, irrespective of where I sourced them.

I’m very happy to endorse the following two “Bargain Engines”. They trawl the on-line retailers for you and return the cheapest vendors of the item you want.
www.bikepimp.co.uk
www.shopping.outdoor-equipment-review.com